Ford 3400, 3500, 4000, 4400, 4500, 5000, 5500, 7000 Tractors Service Manual
SE 9205 & SE 9205 II (Both Volumes)
COVERS 2000, 3000, 3400, 3500, 4000, 4400, 4500, 5000, 5500 AND 7000 Tractors
1,636 Pages
Color and Foldout Diagrams
Table of Contents:
Part 1
Engine Systems
Chapter 1
Engines and Lubrication System
Description and Operation
Cylinder Head, Valves and Related Parts
Engine Front Cover and Timing Gears
Oil Pan Sump and Oil Pan
Connecting Rods, Bearings, Pistons, Rings and Cylinder Block
Balancer, Main Bearings, Flywheel and Crankshaft
Camshaft
Chapter 2
Cooling System
Description and Operation
Radiator and Thermostat
Water Pump
Chapter 3
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 2
Fuel Systems
Chapter 1
Fuel System General - Gasoline
Description and Operation
Adjustments
Dry-Type Air Cleaner
Fuel Tank, Fuel Lines, Fuel Pump and Fuel Filter and Sediment Bowl
Carburetor
Chapter 2
Fuel Systems General - Diesel
Description and Operation
Adjustments
Oil Bath Type Air Cleaner
Fuel Tank, Fuel Lines and Fuel Filters
Fuel Lift Pump - Super Major 5000
Fuel Injection Pump
Chapter 3
Injectors
Description and Operation
Removing and Installing Injectors
Injector Testing
Injector Overhaul
Storage of Injectors
Chapter 4
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 3
Electrical Systems
Chapter 1
Wiring, Lights and Instruments
Wiring Harness Identification
Lights and Light Switch
Instrument Cluster
Chapter 2
Battery
Description
Specific Gravity
Periodic Maintenance
Battery Tests
Chapter 3
Charging System
Description
Generator
Generator Regulator
Chapter 4
Starting System
Description
Starting Motor
Starting Motor Relay (4 1/2 Inch Models Only)
Safety Starter Switch
Key Starter Switch
Chapter 5
Ignition System
Description
Ignition System Tests
Distributor
Distributor Drive
Ignition Coil
Spark Plugs and Wires
Chapter 6
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 4
Clutches
Chapter 1
Single Clutches
Description in Operation
Important Changes
Adjustments
Single Clutch Removal and Installation
Overhaul the Single Clutch Pressure Plate and Cover Assemblies
Chapter 2
Double Clutches
Description and Operation
Important Changes
Adjustments
Double Clutch Removal and Installation
Overhaul Double Clutch Assembly
Chapter 3
Servicing Clutch at Associated Parts
Clutch Pilot Bearing
Clutch Release Bearing
Clutch Release Cross Shaft Bushings
Clutch Pedal Bushings
Chapter 4
Specifications and Special Tools
Specifications
Special Tools
Part 5
Four-Speed Transmission
Chapter 1
Servicing the Transmission
Overhaul Shifter Cover
Overhaul Front End
Overhaul Rear End
Complete Overhaul
Chapter 2
Specifications and Special Tools
Specifications
Special Tools
Part 6
Six-Speed Transmission
Chapter 1
Servicing the Transmission
Description and Operation
Shift Levers and Cover Overhaul
Front End Overhaul
Rear End Overhaul
Complete Overhaul
Chapter 2
Specifications and Special Tools
Specifications
Special Tools
Part 7
Seven and Eight-Speed Transmission
Chapter 1
DEXTA 2000, Super DEXTA 3000 & Major 4000
Description and Operation
Shift Levers and Cover Overhaul
Front End Overhaul
Rear End Overhaul
Complete Overhaul
Seven Speed Transmission
Chapter 2
Super Major 5000
Description and Operation
Shift Levers and Cover Overhaul
Front End Overhaul
Rear End Overhaul
Complete Overhaul
Seven Speed Transmission
Chapter 3
Specifications and Special Tools
Specifications
Special Tools
Chapter 4
Dual Power Transmission - Ford 5000 and 5000
Description and Operation
Planetary Gear Set Overhaul
Pressure Testing
Chapter 5
Dual Power Transmission Troubleshooting, Specifications
and Special Tools
Troubleshooting
Specifications
Special Tools
Part 8
Select-O-Speed Transmission
Chapter 1
Servicing the Transmission
Description and Operation
Adjustments
Introduction to Servicing the Transmission
Assemblies Serviced with the Transmission Installed
Rear End Overhaul
Front and Overhaul
Complete Overhaul
Repair of the Sub-Assemblies
Chapter 2
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 9
Power Take Off
Chapter 1
Transmission P.T.O. and Live P.T.O.
Description and Operation
Power Take off Shaft Assembly Overhaul
Power Take off Shifter Mechanism Overhaul
P.T.O. Coupling
Chapter 2
Independent P.T.O. - Major 4000
Description and Operation
Control Valve Operating Pressure Test
Control Valve Overhaul
Clutch Brake Bring Replacement
Clutch Pack and Support Overhaul
Power Take off Shaft Overhaul
Chapter 3
Independent P.T.O. - Super Major 5000
Description and Operation
Control Valve Operating Pressure Test
Independent Clutch and Control Valve Overhaul
Rear Upper Shaft and Output Shaft Overhaul
Chapter 4
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Chapter 5
Two Speed Power Take off - Ford 5000 and Ford 7000
Description and Operation
Power Take off Clutch Overhaul
Control Valve and Brake Overhaul
Power Take off Clutch Overhaul
Control Valve and Brake Overhaul
Power Take off Shafts and Gears to Overhaul
Chapter 6
Two Speed Power Takeoff Troubleshooting, Specifications
and Special Tools
Troubleshooting
Specifications
Special Tools
Part 10
Rear Axle and Brakes
Chapter 1
Rear Axle and Brakes - DEXTA 2000 & Super DEXTA 3000
Description and Operation
Adjustments
Overhaul Rear Axle Shaft Assembly
Overhaul Differential and Differential Lock Assembly
Overhaul Drive Pinion Assembly
Overhaul Wheel Brakes
Overhaul Transmission Handbrake
Overhaul Brake Pedals and Linkage
Chapter 2
Rear Axle and Brakes - Major 4000 & Super Major 5000
Description and Operation
Adjustments
Overhaul Rear Axle Shaft Assembly
Overhaul Planetary Gear Assembly and Axle House and
Overhaul Disc Brake Assembly
Overhaul Differential and Differential Lock Assembly
Overhaul Drive Pinion Assembly
Overhaul Transmission Handbrake Assembly
Overhaul Brake Pedals and Linkage
Chapter 3
Specifications and Special Tools
Specifications
Special Tools
Part 11
Hydraulic Systems
Chapter 1
Hydraulic System - DEXTA 2000, Super DEXTA 3000 & Major 4000
Description and Operation
Adjustments
Overhaul Lift Cylinder Assembly
Overhaul Lift Cover Assembly
Overhaul Flow Control Valve Plate and Linkage
Chapter 2
Hydraulic System - Super Major 5000
Description and Operation
Adjustments
Overhaul Lift Cylinder Assembly
Overhaul Lift Cover Assembly
Chapter 3
Hydraulic Pump - Piston Type
Description and Operation
Overhaul Hydraulic Lift Pump
Chapter 4
Hydraulic Pump - Gear Type
Description and Operation
Overhaul Hydraulic Lift Pump
Chapter 5
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Part 12
Steering Systems
Chapter 1
Manual Steering Gear - DEXTA 2000 & Super DEXTA 3000
Description and Operation
Overhauling the Steering Gear
Chapter 2
Steering Gear - Major 4000 & Super Major 5000
Description and Operation
Overhauling the Steering Gear
Chapter 2
Steering Gear - Major 4000 & Super Major 5000
Description and Operation
Overhauling the Steering Gear
Chapter 3
Power Assisted Steering Pump, Reservoir and Pipes - All Models
Description and Operation
Overhauling the Power Steering Pump
Reservoir and Hydraulic Pipes
Chapter 4
Power Assisted Steering - DEXTA 2000 and Super DEXTA 3000
Description and Operation
Overhaul Steering Gear
Overhaul Steering Power Cylinders
Chapter 5
Power Assisted Steering - Major 4000
Description and Operation
Overhaul Power Cylinder
Chapter 6
Power Assisted Steering - Super Major 5000
Description and Operation
to Remove the Power Cylinder Assembly
Overhaul the Power Cylinder Assembly
To Install the Power Cylinder Assembly
Removing Steering Center Arm
to Install Steering Center Arm
Chapter 7
Troubleshooting, Specifications and Special Tools
Troubleshooting
Specifications
Special Tools
Chapter 8
Ford 4200 Row Crop
Description and Operation
Steering System Component Removal and Installation
Pump, Reservoir and Lines
Steering System Component Overhaul
Filling the Steering System
Troubleshooting
Specifications
Chapter 9
Power Assisted Steering (Integral Unit) - Ford 4000 and 5000
Description and Operation
Removal and Disassembly
Inspection and Overhaul
Assembly and Installation
Troubleshooting
Specifications
Special Tools
Part 13
Front Axle
Chapter 1
Ford 2000 and Ford 3000
Description
Adjustments
Front Wheel Spindle Overhaul
Radius Rod and Ball Overhaul
Front Axle and Support Overhaul
Chapter 2
Ford 4000
Description
Front Wheel Track Adjustment
Front Wheel Spindle Overhaul
Front Axle Overhaul
Chapter 3
Ford 5000
Description
Front Wheel Track Adjustment
Front Wheel Spindle Overhaul
Front Axle Overhaul
Chapter 4
Specifications and Special Tools
Specifications
Special Tools
Chapter 5
Ford 4200 Row Crop
Description
Adjustments
Front Wheel Spindle Overhaul
Front Axle in Support Overhaul
Specifications
Part 14
Wheels and Tyres
Chapter 1
Rear Wheel Track Adjustment
Manual Rear Wheel Adjustment
Power Adjusted Rear Wheels
Changing Rear Wheel Disc
Tyre Replacement
Chapter 2
Tractor Weighting
Cast Iron Attaching Weights
Liquid Ballasting of Tyres
Chapter 3
Specifications
Specifications
Part 15
Separating the Tractor
Chapter 1
Ford 2004 to 3000
To Separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
To Reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
To Separate the Rear Axle Assembly from the Transmission and Engine Assembly
To Reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly
To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly
Chapter 2
Ford 4000 and 5000
To Separate the Engine and Front Axle Assembly from the Transmission and Rear Axle Assembly
To Reconnect the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
To Separate the Rear Axle Assembly from the Transmission and Engine Assembly
To Reconnect the Rear Axle Assembly to the Transmission and Engine Assembly
To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly - Ford 4000
To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly - Ford 4000
To Separate the Front Axle Assembly from the Engine, Transmission and Rear Axle Assembly - Ford 5000
To Reconnect the Front Axle Assembly to the Engine, Transmission and Rear Axle Assembly - Ford 5000
Chapter 3
Specifications
Specifications
Part 16
Accessories and General
Chapter 1
Belt Pulley and Guard
Belt Pulley for Ford 2000 and 3000 Tractors
Belt Pulley for Ford 4000 and 5000 Tractors
Specifications and Special Tools
Chapter 2
Remote Control Valves
Description and Operation
Servicing the Control Valve
Pressure Tests and Adjustments
Specifications
Special Tools
Part 17
Tractor Maintenance Schedule
Refer to Your Tractor Operator's Manual for the Correct
Maintenance Schedule for Your Tractor
Table of Contents - New Model Supplement (7000 Series):
Part 1
Engine Systems
Part 2
Fuel System - Diesel
Fuel System - Gas
Part 3
Electrical System
Part 4
Clutches
Part 7
Seven and Eight Speed Transmissions
Part 9
Power Take-off
Part 10
Rear Axle and Brakes
Part 11
Hydraulic Systems
Part 12
Steering Systems
Part 18 MANUAL REVERSING TRANSMISSIONS
Chapter 1
SERVICING THE TRANSMISSION
Section
1. Description and Operation
2. Introduction to Servicing the Transmission
3. Gearshift Cover Overhaul
4. Front End Overhaul
5. Rear End Overhaul
6. Complete Overhaul
7. Component Inspection and Repair
Chapter 2
SPECIFICATIONS AND SPECIAL TOOLS
Section
1. Specifications
2. Special Tools
Part 19 4-SPEED POWER REVERSING TRANSMISSION
Chapter 1 SERVICING THE TRANSMISSION
Section
1. Description and Operation.
2. Introduction to Servicing the Transmission
3. Gearshift Cover Overhaul
4. Front End Overhaul
5. Rear End Overhaul
6. Complete Overhaul
7. Sub-Assembly Overhaul
Chapter 2 TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
Section
1. Trouble Shooting
2. Specifications
3. Special Tools
Part 20 6-SPEED POWER REVERSING TRANSMISSION
Chapter 1
SERVICING THE TRANSMISSION
Section
1. Description and Operation
2. Introduction to Servicing the Transmission
3. Gearshift Cover Overhaul
4. Front End Overhaul
5. Complete Overhaul
6. Sub-Assembly Overhaul
Chapter 2
TROUBLE SHOOTING, SPECIFICATIONS, AND SPECIAL TOOLS
Section
1. Trouble Shooting
2. Specifications
3. Special Tools
Part 21 CLUTCHES-FORD 3400, 3500, 4400 AND 4500
Chapter 1
SINGLE CLUTCHES-ORGANIC
Section
1. Description and Operation.
2. Clutch Pedal Free Travel Adjustment
3. Clutch Removal and Installation
4. Overhaul Pressure Plate and Cover Assembly
5. Overhaul Associated Parts
6. Specifications and Tools
Chapter 2
SINGLE CLUTCHES-CERAMETALLIC
Section
1. Description and Operation
2. Clutch Pedal Free Travel Adjustment
3. Clutch Removal and Installation
4. Overhaul Pressure Plate and Cover Assembly
5. Overhaul Associated Parts
6. Specifications and Special Tools
Part 22 STEERING AND FRONT AXLE
Chapter 1
STEERING - FORD 3400, 3500, 4400, AND 4500
Section
1. Steering Gear
2. Power Assist Steering Pump Reservoir and Lines
3. Power Steering Cylinders
4. Steering Center Arm - Ford 4400 and 4500
Chapter 2 FRONT AXLE ASSEMBLY-FORD 3400
Section
1. Description and Operation
2. Toe-In Adjustment
3. Front Axle Assembly Overhaul
4. Specifications and Tools
Chapter 3
FRONT AXLE ASSEMBLY-FORD 3500 AND 4400
Section
1. Description and Operation
2. Toe-In Adjustment
3. Front Axle Assembly Overhaul
4. Specifications and Tools
Chapter 4
FRONT AXLE ASSEMBLY-FORD 4500
Section
1. Description and Operation
2. Toe-In Adjustment
3. Front Axle Assembly Overhaul
4. Specifications and Tools
Chapter 5
STEERING-FORD 5500
Section
1. Description and Operation
2. Steering System Component Removal and Installation
3. Hydraulic Pump Reservoir and Lines
4. Steering System Component Overhaul
5. Trouble Shooting
6. Specifications
Chapter 6
FRONT AXLE-FORD 5500
Section
1. Description
2. Toe-In Adjustment
3. Front Wheel Spindle Overhaul
4. Front Axle Overhaul
5. Specifications and Tools
Part 23 SEPARATING THE TRACTOR
Chapter 1
FORD 3400, 3500 and 4400
Section
1. Separating the Engine and Front Axle Assembly From the Transmission and Rear Axle Assembly
2. Connecting the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
3. Separating the Rear Axle Assembly From the Transmission and Engine Assembly
4. Connecting the Rear Axle Assembly to the Transmission and Engine Assembly
5. Separating the Front Axle Assembly From the Engine, Transmission, and Rear Axle Assembly
6. Connecting the Front Axle Assembly to the Engine, Transmission, and Rear Axle Assembly
7. Torque Specifications
Chapter 2
FORD 4500
Section
1. Separating the Engine and Front Axle Assembly From the Transmission and Rear Axle Assembly
2. Connecting the Engine and Front Axle Assembly to the Transmission and Rear Axle Assembly
3. Separating the Rear Axle Assembly From the Transmission and Engine Assembly
4. Connecting the Rear Axle Assembly to the Transmission and Engine Assembly
5. Separating the Front Axle Assembly From the Engine, Transmission, and Rear Axle Assembly
6. Connecting the Front Axle Assembly to the Engine, Transmission, and Rear Axle Assembly
7. Torque Specifications
Chapter 3
COMPONENT REMOVAL-FORD 5500
Section
1. Engine Removal and Installation
2. Transmission Removal and Installation
3. Rear Axle Removal and Installation
4. Front and Rear Frame Removal and Installation
5. Specifications
6. Special Tools
Part 24 LOADER-BACKHOE AND HYDRAULICS
Chapter 1
OPERATION, OVERHAUL, AND LUBRICATION AND MAINTENANCE
Section
1. Description and Operation
2. Component Overhaul
3. Lubrication and Maintenance
Chapter 2
TROUBLE SHOOTING, ADJUSTMENTS AND PRESSURE CHECKS, SPECIFICATIONS AND SPECIAL TOOLS
Section
1. Trouble Shooting
2. Adjustments and Pressure Checks
3. Specifications
4. Special Tools
Part 24-A FORD 5550 — LOADER-BACKHOE AND HYDRAULICS
Chapter 1
DESCRIPTION AND OPERATION
Section
1. General
2. Structural Members
3. Cylinders
4. Reservoir, Filter and Screen, and Oil Cooler
5. Pump, Hoses and Tubing, Valves
Chapter 2
COMPONENT OVERHAUL
Section
1. General
2. Hoses and Tubing
3. Reservoir, Filter and Screen, Oil Cooler
4. Structural Members
5. Cylinders
6. Pump
7. Valves
Chapter 3
LUBRICATION AND MAINTENANCE
Section
1. Lubrication and Maintenance
Chapter 4
ADJUSTMENTS AND PRESSURE CHECKS
Section
1. Mechanical Adjustments
2. Pressure Checks
Chapter 5
TROUBLE SHOOTING
Section
1. General
2. Backhoe Trouble Shooting
3. Loader Trouble Shooting
Chapter 6
SPECIFICATIONS AND SPECIAL TOOLS
Section
1. Specifications
2. Special Tools
PART 24-B FORD 550 - LOADER, BACKHOE AND HYDRAULICS
CHAPTER 1
DESCRIPTION AND OPERATION
Section
1. General
2. Structural Members
3. Cylinders
4. Control Valves
5. Hydraulic Pump
6. Miscellaneous
CHAPTER 2
COMPONENT REMOVAL AND INSTALLATION
Section
1. General
2. Loader Lift Arms
3. Backhoe
4. Counterweight
5. Subframes
6. Control Valves
7. Hydraulic Pump
8. Miscellaneous
CHAPTER 3
COMPONENT OVERHAUL
Section
1. General
2. Structural Members
3. Cylinders
4. Valves
5. Hydraulic Pump
CHAPTER 4
PRESSURE CHECKS AND ADJUSTMENTS
Section
1. Mechanical Adjustments
2. Pressure Checks and Relief Valve Adjustments
CHAPTER 5
TROUBLESHOOTING
Section
1. General
2. Backhoe Troubleshooting
3. Loader Troubleshooting
4. Pump Troubleshooting
CHAPTER 6
SPECIFICATIONS AND SPECIAL TOOLS
Section
1. Specifications
2. Special Tools
Part 25 MISCELLANEOUS
Chapter 1
INTRODUCTION
Section
1. General
2. Rear Axle and Brakes
Chapter 2
FOOT THROTTLE AND LINKAGE-FORD 3400, 3500, 4400 AND 4500
Section
1. Description and Operation.
2. Servicing the Foot Throttle and Linkage
3. Adjustments
Chapter 3
RADIATOR SHELL-FORD 3500 AND 4500
Section
1. Description and Operation
2. Radiator Shell Removal and Installation
Chapter 4
ELECTRICAL SYSTEM-FORD 5500
Section
1. Introduction
2. Lights, Light Switch, and Key-Starter Switch
3. Instrument Panel
4. Specifications
Chapter 5
ENGINE OIL PAN-FORD 3400, 3500, 4400 and 4500
Section
1. Description
2. Oil Pan Removal and Installation
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